Intake runner sizing..
Edward Hernandez R
ehernan3 at ford.com
Thu Feb 22 18:49:24 GMT 1996
"If that's the case should the primarys be long and the secondaries
short?"
snip
"That is basically true. If you are using the secondary control
valves, then, yes you could tune the secondaries for high rpm use
(3500 and up) and tune the primaries for low rpm use (less than 3500
rpm)."
This is exactly what we do in the 1996 3.8L and 4.2L Split Port
engines we put in the new F-150 and Windstar. RPM switchpoint is
entirely dependent on the design of the intake, so it doesn't have to
be 3500rpm. This is extremely effective. SAE paper coming shortly. I'm
glad someone pointed out the Mazda race engine. That was brilliant,
the ulimate execution of a variable resonance induction system.
"converts the equations into something useable by rotaries."
Somone later posted the correct equation(referred to in the industry
as the Helmholtz method). For mean cylinder displacement, divide the
cylinder displacent in half regardless of whether it's a piston or
rotor. CAUTION: This only works for 4 cylinders or less, and will
approximate the rpm where volumetric efficient will peak, not how
high the peaks will be. If you're good and select the right
combination of lenghts and areas, you will get two peaks. The SAE
paper where this can be found is 900680. The original which this paper
is based on is an ASME paper by H.W. Engelman "Design of a Tuned
Intake Manifold". The second is a great tuned intake primer for this
list, the first has a sample calulation.
"Why use RPM sensing? The tuned length should change with air temp,
pressure, etc."
No, the character of the curve you get with a given intake geometry
changes with RPM only. Air temp and pressure can be considered DC
offsets for that curve.
"I would assume that greater air flow would lead to higher MAP values
and the ECM would adjust the fuel mixture accordingly."
Greater airflow does not necessarily relate to greater MAP pressure
because most MAP sensors are located in the plenum of an intake. If
you improve the airflow downstream of the plenum, the MAP sensor will
never know it. Furthermore, a nicely tuned intake will not affect MAP
yet can really boost engine performance, particularly at low rpm where
airflow is low and corresponding flow losses are negligible.
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