[Diy_efi] Sending unit confusion

Mark Bowers & Family mbalntel at cfw.com
Sat Feb 22 14:18:45 GMT 2003


HI Esteban,

I would agree with you if the pump was constantly turning on and off. But if
the pump is in a street driving application used for fuel transfer from one
tank to another, it will only have to turn on for short times, and then be
off for very long periods. One is taught when flying small aircraft to turn
off auxiliary boost pumps when in the cruise (straight and level ) potion of
a flight fo just this reason.

If J is racing, then I think a constant running pump is a good idea, to
prevent any fuel starvation to the engine. In that case, one should also
have an over flow path from the main tank back to the auxiliary tank.

Regards,
Mark B.

----- Original Message -----
From: Esteban <s371522 at student.uq.edu.au>
To: 'List for general do-it-yourself EFI talk' <diy_efi at diy-efi.org>
Sent: Thursday, February 20, 2003 10:46 PM
Subject: RE: [Diy_efi] Sending unit confusion


> Hmm, don't electric motors generally hate stopping and starting? I'd be
> leaving it on the whole time. I haven't really looked at your fuel
> system wrt fuel flow, but I'd imagine your fuel reg will take care of
> the high pressure side, and leaving your low pressure pump on all the
> time is only going to fill your surge tank to capacity (which is what
> you want) and then overflow back into the main tank.
>
> I'd be worried about reliability issues (and the kiss principle) if one
> was to start turning pumps on and off mid-flight so to speak.
>
> PS: supra's rock hard!
>
> Esteban :)
>
> -----Original Message-----
> From: diy_efi-bounces at diy-efi.org [mailto:diy_efi-bounces at diy-efi.org]
> On Behalf Of Mark Bowers & Family
> Sent: Friday, 21 February 2003 0:44
> To: List for general do-it-yourself EFI talk
> Subject: Re: [Diy_efi] Sending unit confusion
>
>
> Hi J,
>
> OK, I Have read you post on the voltages you are reading on the 'yaller'
> wire. The reason that it reads 12 v when disconneted is that you are
> measuring back into the open circuit that is normally the output of the
> guage or internal dash regulator.
>
> The key fact that you have measured is the 0 to 55k range of the pot. In
> the best version of your application, the voltage feed will come from
> the circuit, not the dash. Question: Does this auxiliary half of the
> tank hook to a fuel guage? Will you leave this connected?
>
> While starting to draw this up today, I had a new qyestion: Do you
> really want this transfer pump running all the time? It will reduce the
> pump's reliability by a lot. An alternative is to have the transfer pump
> actuate in a cyclic basis to pump so much fuel at a time. Whether this
> works or not depends on your use. If you are racing, espcially off-road
> or some racing where the fuel can easily slosh back to the auxiliary
> tank, it might better to run the transfer pump all the time, like you
> seem to be planning.
>
> Mark B.
> ----- Original Message -----
> From: Toyota Supra <turbosupramk3 at hotmail.com>
> To: <diy_efi at diy-efi.org>
> Sent: Thursday, February 20, 2003 3:46 PM
> Subject: Re: [Diy_efi] Sending unit confusion
>
>
> > ok, just to be clear, this sounds like you want me to do this in place
>
> > of the sending unit, is there a way to make the sending unit work
> > outside of the car, but putting 12vDC into the yellow wire, and then
> > putting
> something
> > on the other side of the second wire (brown with black)?
> >
> > the particular reason this appeals to me, is i can then move the float
>
> > up and down, and watch it turn the circuit on, and turn it off, as
> > well as visually see how much travel the float has to make, before
> > overcoming the hysteresis.
> >
> > if not, i'll pick up a 55k pot today, the manual says that it should
> > read
> 0
> > to 55k when functioning properly
> >
> > thanks perry
> >
> > -j
> >
> >
> >
> >
> >
> >
> > >From: Perry Harrington <pedward at apsoft.com>
> >
> > >Subject: Re: [Diy_efi] Sending unit confusion
> >
> > >
> > >Measure the highest resistance of the sending unit, then substitute a
>
> > >pot of the same general value.  Just use 2 poles of the pot and leave
>
> > >the 3rd
> pole
> > >unconnected.
> > >
> > >--Perry
> > >
> > >On Thu, Feb 20, 2003 at 03:12:35PM -0500, Toyota Supra wrote:
> > > > that makes sense, so it measures the current loss, it is sending
> > > > 12vDC
> > >out,
> > > > but after grounding or whatever, only receives 0 to 3.5vDC ?
> > > >
> > > > so, how can i simulate what is in the car? can i measure
> > > > resistance
> > >between
> > > > the brown w/ black wire, and ground, and then use that resitor
> > > > between
> > >my
> > > > inverters ground and that particular wire? as well as running
> > > > 12vDC
> into
> > >the
> > > > yellow wire?
> > > >
> > > > thanks for the help perry
> > > >
> > > > -j
> > > >
> > > >
> > > >
> > > >
> > > >
> > > >
> > > >
> > > >
> > > >
> > > > >Subject: Re: [Diy_efi] Sending unit confusion
> > > >
> > > > >
> > > > >The sending unit may be connected like a temp sensor.  The sender
>
> > > > >has a bias resistor between ground and the input.  12v is
> > > > >supplied to the input of the sender and the output pulls the
> > > > >voltage up or down
> through
> > > > >the bias resistor.  If the sending unit isn't grounded, then with
>
> > > > >2 wires it has to be biased externally.
> > > > >
> > > > >--Perry
> > > > >
> > > >
> > > >
> > > >
> > > >
> > > > > > >
> > > > > > > > in my never ending quest to conquer this circuit, i have
> > >encountered
> > > > > > > > something very strange. when i removed the fuel level
> > > > > > > > sending
> > >unit
> > > > >to
> > > > > > >try
> > > > > > > > and test my circuit, i found that i am not able to
> > > > > > > > simulate
> its
> > > > > > >electrical
> > > > > > > > function.
> > > > > > > > the sending unit has 2 wires, a yellow and a brown w/
> > > > > > > > black
> > >tracer.
> > > > >when
> > > > > > >the
> > > > > > > > sending unit is not plugged into the body harness, the
> > > > > > > > yellow
> > >wire
> > > > >has
> > > > > > > > +12vDC (or whatever battery voltage may be) on the body
> harness
> > >side
> > > > >of
> > > > > > >the
> > > > > > > > connector, and the brown w/ black tracer has approximately
>
> > > > > > > > 15k
> > >of
> > > > > > >resistance
> > > > > > > > to ground, or 35mV of positive voltage.
> > > > > > > >
> > > > > > > > when the connectors are plugged in, the yellow wire will
> > > > > > > > have
> > > > >anywhere
> > > > > > >from
> > > > > > > > 0 to 3.5vDC, dependent on the position of the "float". the
> > >variable
> > > > > > >resistor
> > > > > > > > will have resistance ranging from 0k to 55k.
> > > > > > > >
> > > > > > > > now, my problem is, i can't simulate the variable voltage
> > >outside of
> > > > >the
> > > > > > > > vehicle, to test my circuit. if i put 12vDC into the
> > > > > > > > yellow
> > >wire,
> > > > >the
> > > > > > >brown
> > > > > > > > w/ black tracer will also have 12vDC, so what could that
> > > > > > > > wire
> > > > >possibly
> > > > > > >be
> > > > > > > > doing, or connected to, that would make the circuit and
> > > > > > > > unit
> > >work
> > > > > > >properly?
> > > > > > > >
> > > > > > >
> >
> >
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