[Diy_efi] Making a fake O2

Mike niche
Thu Jun 2 05:29:38 UTC 2005


At 06:17 AM 2/06/05, you wrote:
>I never said that ANY open loop maps would destroy an engine...
>My comment was that a computer DESIGNED FOR CLOSED LOOP WITH AN O2 SENSOR if
>run in open loop only with the O2 disabled will cause damage.
>Geez people, learn to READ

Having looked closely at the Hitachi/Bosch ECU for the NIssan RB30E
and RB30ET for some 10 years or so  - I really doubt the efficacy of
your wild generalisation. This ECU is designed specifically for use with
a classic O2 sensor and has many modes that allow it to operate
reliably without input from some sensors, in that respect:-

If the O2 sensor is faulty or missing the ECU runs open loop *plus* makes
the mixture about 5% richer overall. ie It still uses the primary inputs of AFM and
engine speed to provide open loop fueling but cannot close the loop, therefore
it must be open loop - yes ?

How can this cause damage when it averages 5% or so enrichment ?

Provide some earnest rationalisation to support your generalisation please ?

Mike





>> -----Original Message-----
>> From: diy_efi-bounces at diy-efi.org 
>> [mailto:diy_efi-bounces at diy-efi.org] On Behalf Of Marcello A. Belloli
>> Sent: Tuesday, May 31, 2005 11:28 PM
>> To: diy_efi at diy-efi.org
>> Subject: RE: [Diy_efi] Making a fake O2
>> 
>> Dan,
>>     Yes, that is exactly where I am.  The stock computers 
>> mapping is in no way set up for the engine that is now 
>> connected to it.  Everything you said is right on.  We have a 
>> mismatch.  The stock ecm and its mapping isn't going to work.
>>      I have kept reading hoping the bickering would stop.  I 
>> agree with both sides of the debate.  GM computers are 
>> terrible when their O2s fail.  And run so rich I'm couldn't 
>> understand why anyone would drive it.  Now the ECM I'm 
>> running in my Landcruiser is a GM with TBI setup out of 1989 
>> C series 5.7l GM truck.  And it will actually use data 
>> gathered during closed loop to effect WOT.  And it can do damage. 
>> Now, the Honda/Acura setup we're working on right now will 
>> run so rich with the o2 disconnected it will barely idle.  
>> Now these are two cars.  I have also seen setups where you 
>> could remove half the sensors on the car, and the computer 
>> will keep it running like nothing ever changed.  And it won't 
>> set a light.  Dodge Caravan OBDII.  And the emissions will be 
>> perfect.  I believe it is smart enough to use other data to 
>> make a good guess (kinda like
>> Speed-density) at what the sensor should be reading.  You 
>> would be hard pressed to get one of these engines to hurt 
>> itself.  And if there was misfire that could cause damage it 
>> will kill cylinders to wake the driver up (Thats if they 
>> don't see the flashing MIL lamp) and protect the engine.
>>      There are many computers out there, and many different 
>> approaches used.  Now I have never personally seen a motor go 
>> boom because of a bad o2 sensor, but I have seen a lot of 
>> damage done.  The o2 goes bad.  The cat plugs up, the exhuast 
>> is restricted, and the temps at the engine exhuast go 
>> steadily upward.  Exhuast valves damaged, seals damaged, 
>> exhuast manifolds damaged, cylinder heads damaged.  etc,.. 
>> I believe that it all depends on the computer you are using.  
>> There are computers that go both ways....  I also don't see 
>> the problem with an open loop car.  The Carburetor analogy is 
>> a good one.  I've run vehicles 100,000 of miles with a 
>> carburetor without any problem. 
>> And I can think of one setup or two aftermarket setups that don't use
>> o2 sensors unless you add them.  Both Eldebrock, and Holley 
>> have aftermarket EFI setups that don't intially use an O2.  I 
>> think Accel has one two.  And these things have been used in 
>> many cars, and trucks without any problems.
>>     And this all started with a simple question about faking 
>> out the o2...
>> 
>> Marcello
>> 
>> 
>> 
>> 
>> 
>> 
>> 
>> 
>> 
>> > I've been watching this thread over the last few days.  People are 
>> > debating the safety of the stock maps with 02 faulty but no one has 
>> > mentioned that the engine in question is no longer stock.  Marcello 
>> > mentioned that his friend "only made a few changes" 
>> (eye-roll) meaning 
>> > to me that probably the friend put together a parts combination far 
>> > from stock.  Most likely higher compression and a more 
>> aggressive cam.  
>> > Those two possibilities alone probably would make the stock maps 
>> > irrelevant or at least "not safe".
>> > Considering how much $$ most people typically throw at a motor when 
>> > they "make a few changes" I would proceed slowly and work 
>> to develop new maps.
>> > I
>> > think Marcello realizes this and hopes his friend will keep 
>> his foot 
>> > out of it until he gets home to work at the problem logically.
>> >
>> > My experience is with Ford EEC's.  I know when I "made a 
>> few changes" 
>> > the EEC was totally confused because my parts changes had taken the 
>> > range of operation well beyond the stock limits of compensation.
>> >
>> > Good discussion.
>> >
>> > Dan Nicoson
>> >
>> >
>> >> -----Original Message-----
>> >> From: diy_efi-bounces at diy-efi.org 
>> >> [mailto:diy_efi-bounces at diy-efi.org]On
>> >> Behalf Of Steve Ravet
>> >> Sent: Tuesday, May 31, 2005 12:36 PM
>> >> To: diy_efi at diy-efi.org
>> >> Subject: RE: [Diy_efi] Making a fake O2
>> >>
>> >>
>> >> I was going to refer to the EFI testbench that Bruce built.  My 
>> >> recollection is that he used a 555 type circuit to generate an O2 
>> >> signal.  There's not really any mention of it in the 
>> article, but I'm 
>> >> sure the details are in the archive.  I think for some 
>> computers this 
>> >> worked OK, for others that expected to see more 
>> correlation between 
>> >> pulsewidth and O2, it didn't.  Anyway, go to the gmecm page, 
>> >> projects, then ECM testbench for the ascii version of the 
>> article.  
>> >> The MS word version is probably gone for good.
>> >>
>> >> --steve
>> >>
>> >>
>> >> ________________________________
>> >>
>> >>    From: diy_efi-bounces at diy-efi.org
>> >> [mailto:diy_efi-bounces at diy-efi.org] On Behalf Of Bret Levandowski
>> >>    Sent: Sunday, May 29, 2005 11:16 AM
>> >>    To: diy_efi at diy-efi.org
>> >>    Subject: Re: [Diy_efi] Making a fake O2
>> >>
>> >>
>> >>    Actually, it is not 'impossible to fool an ECU with a 
>> constant or 
>> >> switching voltage source'. There are two companies I know 
>> of (in the
>> >> states) that have developed a plug-in replacement for the 
>> O2 sensor 
>> >> on numerous vehicles (mostly OBD II) that generates a 
>> 'proper' signal.
>> >> These are used in instances where inj size was increased 
>> or a turbo 
>> >> or screw-charger was installed. Some also did require a 
>> flash of the ecu.
>> >>
>> >> _______________________________________________
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>> >>
>> >
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Regards from


Mike Massen
Perth, Western Australia
VL Commodore Fuse Rail that wont warp or melt !
http://niche.iinet.net.au





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