Egor Testing

David Chambers dave at racelec.com
Fri Jun 1 01:41:45 GMT 2001


Thanks for the info Daniel.
The local Asutralian places off a 12" x 14" panel for $350 Australian
($175US) with no setup costs and very good quality as a 5 day prototype
service. Repeat panels are $150 ($75US) if ordered later and $75 ($37.5US)
if ordered with initial order. I expect the EGOR boards would only be 2" x
2" so each board will cost something like $8 initially down to a couple of
dollars in quantity.
BUT I still want to make sure that I have the most uptodate circuit to do
the PCB from. I have only received one response from Mark Riley (thank you)
with an updated circuit. Has no one else prototyped one of these and
corrected the original circuit?
David


David,

There is a shop here in Michigan that can build the boards fairly cheaply if
we
order in quantity. They have great quality and 100% test each & every board.
Setup fee is typically $200, Tooling is typically $200, and board fee is
typically $5 to $15 each. I once got a complex four-layer board (with 60 SMC
parts incl. micro, memory, and heaps of analog stuff) made for $15 per panel
of
three, and $400 in setup & tooling fees, when ordered in a quantity of 110
panels. Once you get the Protel Gerbers together, why not let me give them a
crack at quoting it?

"Fair Go,"

--Daniel Burk

David Chambers wrote:

> I would be able to produce some prototype PCB's as well. I am going to be
> sending in a panel of protypes for work within the next week or so and
could
> easiliy add a couple of EGOR boards on at no cost as we pay for the full
> panel regardless of how much we use. The problem may be that I am in
> Australia and the sensors are a bit hard to get. Although I could easiliy
> slip a board in an envelope and send it to the states. The other question
I
> have is has anyone made any corrections or additions to the original
zipped
> up details that Bruce released? Maybe someone who has built a working unit
> could update the schematic and I could then produce a protel circuit and
> PCB.
> David
> >
> > > >
> > > > >
> > > > > For my probe I used a chunk of muffler tubing 18" long 1.5
diameter.
> > > > Then
> > > > > used some spark plug non-foulers, and trimmed off the threaded
end.
> > > > Then
> > > > > a piece of 1x.125x10" steel strap iron, and put a little Z in
> > > the end of
> > > > it,
> > > > > just enough of a kink so the tubing would go inside the actual
> muffler
> > > > > tubing, and the strap peice on the outside.   Weld the fouler
piece
> > > about
> > > > 6"
> > > > > from one end, and then the strap iron piece.   Use a large
> > > radiator hose
> > > > > clamp to keep it inserted.
> > > > >    It's passed some high speed tests, even the EFI POWWOW curb
test
> > > > (inside
> > > > > joke).
> > > > > Bruce
> > > > >
> > > > >
> > > > >
> > > > >
> > > > >
> > > > > > Its a pretty crummy day in Chicago, but I went out
> > > > > > and looked for the best place to screw in the probe
> > > > > > on my new EGOR box.  None of my cars seemed
> > > > > > suitable at the exhaust manifold without some mods,
> > > > > > so I pulled out some pictures of a tailpipe probe from
> > > > > > last June.  I guess the quickest way is to make "one
> > > > > > of those".  I don't have it done yet, but the weekend
> > > > > > isn't over.  The VCR can take care of the 500 for me.
> > > > > >
> > > > > > There is proving in to do, but I hope that won't involve
> > > > > > major changes.  The whole thing including a 40 LED
> > > > > > display, free air calibration switch, and Rcal probe
> > > > > > compensation circuit is about 4" by 5 1/2".
> > > > > >
> > > > > > I would eventually like to have a few more of these,
> > > > > > and maybe without all this hand wiring again.  I
> > > > > > wonder who might want to crank out a circuit board
> > > > > > when there is a proved in version, it looks like 4 layers
> > > > > > to me.  With resistors on end and dips, size should be
> > > > > > about the same.
> > > > > >
> > > > > > More later, hopefully very soon.  Bruce Roe
> > > > >
>
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