[Diy_efi] Leaky fuel rail fiasco

Gary gas- at charter.net
Sun Aug 1 23:49:58 GMT 2004


Hold it, hold it!  Don't DRILL ANYTHING.  Has anyone ever looked 
at the wall finish for the injector seating in the fuel rail?  That is NOT
a drilled hole.  That is a high quality reamed hole.  DO it the correct
way,. or put it in the hands of a compeetent machnist.  FFT, and WTTW.
That surface is meant to seal fuel pressure, with the help of an 'O' ring.

GAS

 
> -----Original Message-----
> From: diy_efi-bounces at diy-efi.org [mailto:diy_efi-bounces at diy-efi.org]On
> Behalf Of abn at access-4-free.com
> Sent: Saturday, July 31, 2004 12:18 AM
> To: A list for Do-It-Yourself EFI
> Subject: Re: [Diy_efi] Leaky fuel rail fiasco
> 
> 
> Drills as a general rule tend to cut oversize and
> tri-lobular reamers cut cylindrical and to size...it's best
> to drill undersize by a 64th or so and ream to size. You
> could get an undersize drill and reamer on ebay or the store
> if you dont have time. I'd take a spare piece of aluminum
> drill an oversize hole, build up the walls with epoxy, then
> drill and ream that to size to investigate how it works. If
> it works then I'd take your fuel rails and do the same.
> There are some other ways to get a round hole to size but
> this should be the easiest with the equipment you have...
> 
> 
> ----- Original Message Follows -----
> From: "Chris Carson" <fastcarson at prodigy.net>
> To: "A list for Do-It-Yourself EFI" <diy_efi at diy-efi.org>
> Subject: [Diy_efi] Leaky fuel rail fiasco
> Date: Sat, 31 Jul 2004 00:28:53 -0400
> 
> > Hi folks...
> > I've been fighting with this leaky fuel rail for days now,
> > trying to get my car to run. The fuel rail was standard
> > extrusion from Holley, that I used a 35/64" drill bit to
> > drill the injector holes in, followed up with a de-burrer
> > and chamfer. Chris

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